At a glance

FormatWhat it is (our pages)Typical useSpecify
InlayShaped pieces cut and set into a recess, then levelled flushMotifs, borders, lettering in timber or lacquerRecess depth to the piece; a stable ground
Tessellated tilesSmall squares or geometric pieces laid edge to edge, joints kept tightTable tops, cabinet faces, wall panelsTile size, joint width and colour, flat ground
MarquetryShell cut with veneers to one pattern and assembled as a sheetIridescence against matt timberCut method, the pairing with timber, flush finish
Laminate sheetShell thinned to uniform thickness on a backingFlat panelsSheet size, colour variation across sheets
Flexible veneerThin shell laminated to a flexible backingGentle curvesMinimum radius, adhesive, backing
Reconstituted shellNatural nacre bonded into a uniform sheetCalm, repeatable fields, larger areasBinder, tone range, thickness

Descriptions are what our own shell and mother of pearl pages say. No standard or trade guide for shell inlay was found.

Kinds of shell and the three ways it is laid

Mother of pearl is the iridescent inner layer of a mollusc shell, also called nacre; our pages say it is made of aragonite, a form of calcium carbonate. The wider shell family used in interiors adds abalone and paua, capiz, penshell and others (our shell page and mother of pearl page). The iridescence comes from light passing through stacked layers, so colour shifts with the angle of the viewer and the light.

Our pages describe the kinds this way: white mother of pearl from the white-lipped oyster, silver-white to warm cream; black from the black-lipped oyster, with green, blue and pewter flashes; pink from the queen conch and similar shells, in smaller usable yields; abalone and paua, the most saturated and the more brittle, cut in smaller pieces; capiz, a flat translucent shell; and penshell, giving larger pieces in bronze, taupe and charcoal. Natural shell can be dyed (pressure-dyed or brush-dyed, then sealed) and reconstituted shell is natural nacre bonded into a uniform sheet, which gives a steadier tone and thickness at the cost of some natural variation.

The studio coordinates shell work through partner workshops, so this sheet says what a specifier should ask for rather than what the studio does. Three formats cover most work, and the drawing shows them.

Three ways shell is laid: inlay, tessellated tiles and marquetryThree squares in plan. An inlay: a leaf-shaped piece of shell set into a timber field. Tessellated tiles: small squares of shell laid edge to edge with fine joints in varied tones. Marquetry: shell diamonds and timber pieces cut to one pattern and assembled together.Inlayset into a recessTessellated tileslaid edge to edgeMarquetrycut and assembled as a sheetPlan views, schematic. The ground beneath must be flat and stable in all three. Original drawing by Make Bespoke Studio.
Three ways shell is laid, in plan: an inlay in a recess, tessellated tiles with fine joints, and marquetry assembled with timber. Schematic; flat tints, not product colours. Original drawing by Make Bespoke Studio.

The ground, bonding and movement

Our pages say it plainly: the substrate matters more than the shell. Shell is thin and rigid, so it shows (our pages say it will telegraph) any unevenness or movement beneath it. The usual grounds are stable MDF, plywood or solid timber, sealed and levelled before any shell is laid. After that the pieces are bonded, and the surface is filled, levelled and built up before finishing.

Flatness. No published flatness requirement for a shell ground was found, so the specification has to state one and the workshop has to meet it, checked with a straight edge and raking light on the ground before bonding. A ridge of a fraction of a millimetre under a 1 mm piece is visible after lacquer, as the drawing shows.

Moisture. The USDA Wood Handbook says wood products should ideally be bonded at the same equilibrium moisture content they will meet in service, and that large changes after bonding can shrink or swell the parts and cause warping, twisting and surface irregularities (Chapter 10, pp. 10-13 to 10-14). At 21.1 C wood moves from 6.9 per cent moisture content at 35 per cent relative humidity to 12.0 per cent at 65 per cent (Table 4-2): a swing of 5.1 points. Shell does not follow that movement, so a ground that moves is a ground that cracks or lifts shell at the edges. Ask for the ground conditioned to the room, and for solid timber to be avoided under wide fields unless the workshop says otherwise. Wood Handbook figures are for wood of US species and show the order of the effect only.

Piece size and joints. No published rule for tile size, joint width or movement joints in shell was found. Our pages say tight grout lines, and that large continuous fields such as table tops are built up from tessellated tiles. Ask the partner for the largest unbroken field, the joint width and colour, and where a movement joint would go. The groove and recess arithmetic for inlay in timber is on the inlays in joinery sheet.

Section through shell on a ground, and the effect of an uneven groundLeft: from the top, a lacquer build, filler, a thin shell piece, adhesive and a sealed, levelled ground. Right: the same stack over a ground with a ridge, where the rigid thin shell shows the ridge or cracks above it.Lacquer, cut back, polishedFiller, levelledShell [1.0]AdhesiveGround: stable board, sealedand levelledFlat, stable groundRidge or step in the groundA thin rigid facing shows the ridge in raking lightand can crack or lift at its edge.[0.2]Schematic, not to scale; sizes in brackets are examples. Original drawing by Make Bespoke Studio.
Left: the build-up of a shell surface on a flat, stable ground. Right: the same stack over a ridge, which a thin rigid facing shows or cracks over. Schematic, not to scale; brackets are examples. Original drawing by Make Bespoke Studio.

Finish, hardness and care

Finish. Once laid and levelled, our pages say the surface is sealed and built up with clear lacquer, then cut back and polished, so the lacquer protects the nacre and evens out small differences in height between pieces. Finishes run from a high polish to a satin or hand-rubbed sheen. Where shell sits in a coloured lacquer ground, the two are finished together. A worn lacquer can usually be cut back and repolished without disturbing the shell (our pages). Specify the sheen as a number with a method: see the lacquer sheen sheet.

Where it suits. Our pages describe shell as hard but brittle, with a thin nacre layer: suited to vertical and feature surfaces, cabinet faces, screens, wall panels and table tops where a protective finish carries the load, and not to chopping, heavy abrasion, sustained heat or standing liquid. Treat a shell top as decorative, not a worktop.

Care. From our pages: dust with a soft dry cloth or wipe with a barely damp one and dry at once; avoid abrasive pads, solvents and ammonia-based glass cleaners, which dull lacquer and can lift shell at the edges; keep out of prolonged direct sun and away from standing water; use a mat under hot or wet objects. Because nacre is calcium carbonate, an acidic cleaner is an obvious risk too, but we read no conservation source for that, so the sheet leaves it as a question for the partner.

Light. Our mother of pearl page says strong UV can affect dyed shell over time. The Canadian Conservation Institute says most plant extracts and most early synthetic dyes are rated highly light-sensitive, and that faded colour cannot be recovered. No light-fastness rating for shell dyes was found: for dyed shell, ask the partner for one, or keep it out of direct sun.

Sourcing, documents and approval

Natural shell is a wildlife product. Some species are controlled in trade: a search summary of a CITES Secretariat presentation says the queen conch has been on CITES Appendix II since 1992, which means trade is allowed with permits and non-detriment findings. We could not establish the status of abalone, giant clam or other species from a primary document, so the sheet does not state it.

For a specifier the practical rule is to ask, in writing, before the shell is bought: which species and where it comes from; whether any is CITES-listed and, if so, the permits and how they transfer with the finished piece when it leaves the UK; and, for reconstituted sheet, what the binder is and whether the panel has a formaldehyde or VOC statement (see emissions for panels and finishes). Export of a piece to another country brings its own rules: see the shipping sheets in this library.

Approval. Colour and figure vary from shell to shell, so our pages say pieces are sorted and oriented during laying. Approve a sample that shows the range, and a mock-up of one junction and one edge under raking light, before production. This sheet does not offer samples; the studio's sample wording applies (see the sample hierarchy sheet).

Specification wording

Paste into your schedule or specification and replace anything in [square brackets] with your own figures. Wording is a starting point: your specification governs.

Shell inlay or tessellation
[Natural / reconstituted] [mother of pearl / abalone / capiz / penshell] [inlay / tessellated tiles], pieces [1.0] mm thick, tiles [ ] × [ ] mm with [ ] mm joints in [colour], bonded with [adhesive stated by the workshop] to a ground of [stable MDF / plywood], [ ] mm thick, sealed and levelled. Ground flat to [ ] mm over [ ] mm before bonding, checked with a straight edge and raking light. Recess, where used, [1.6] mm deep. Pieces sorted and oriented as approved sample [ref].
Moisture and movement
Ground conditioned to [ ] per cent moisture content before bonding, to match the expected room condition of [ ] per cent relative humidity; no solid timber ground under fields wider than [ ] mm unless the workshop states how movement is controlled. Largest unbroken field [ ] × [ ] mm; movement joints at [positions on drawing ref].
Finish
Surface filled, levelled and built up with [clear lacquer], cut back and polished to [satin / high polish], sheen [ ] gloss units at [60] degrees measured to [method stated]. No lifting, cracking, voids or step greater than [0.1] mm at any seam under raking light at [500] mm. Approved sample [ref] and mock-up [ref] govern.
Sourcing and documents
Before purchase the partner is to state, for each shell, the species and origin, whether it is CITES-listed and, if so, the permit and how it will accompany the finished piece; for reconstituted sheet, the binder and any formaldehyde or VOC statement; for dyed shell, any light-fastness report. Written care instructions are to be supplied for the handover manual.

Terms used on this page

Nacre
The iridescent inner layer of some mollusc shells, also called mother of pearl. Our pages say it is aragonite, a form of calcium carbonate.
Tessellated shell
Small flat pieces of shell laid edge to edge across a ground with tight joints, like a fine mosaic.
Reconstituted shell
Natural nacre bonded into a uniform sheet, giving more consistent tone and thickness than natural shell, at the cost of some natural variation (our pages).
Telegraphing
A thin, rigid facing showing any unevenness or movement in the ground beneath it.
CITES
The Convention on International Trade in Endangered Species of Wild Fauna and Flora, which controls trade in listed species through permits.

All joinery terms

Standards and sources

Questions we are asked

What should shell be laid on?

A stable, flat ground. Our pages name stable MDF, plywood or solid timber, sealed and levelled before any shell is laid, because shell is rigid and shows any unevenness or movement beneath it. Name the ground and a flatness in the specification.

Can mother of pearl go on a table top?

Our pages say yes on a stable ground under a built-up lacquer, treated as a decorative top. They advise against sustained heat, standing liquid and abrasion, and for heavy daily use a tougher material.

Can shell go on a curve?

Our pages say gentle curves can take flexible shell veneer laminated to a backing and tight curves are built up from small tessellated pieces. Ask the partner for the minimum radius they will do.

What is the difference between natural and reconstituted shell?

Both are real nacre. Natural shell keeps the colour and figure of each shell; reconstituted shell is natural nacre bonded into a uniform sheet, with steadier tone and thickness and larger areas, at the cost of some variation.

Is shell subject to trade controls?

Some shell species are. A search summary of a CITES Secretariat presentation says queen conch has been on Appendix II since 1992. We could not confirm the status of other species, so ask the partner in writing for species, origin and any permits.

How do I clean a shell surface?

Our pages say a soft dry cloth, or a barely damp one dried at once, and no abrasive pads, solvents or ammonia-based glass cleaners. Ask the partner for the care instruction for the exact finish.

Download the factsheet

A two-page A4 PDF with the three formats, the build-up on its ground, the moisture rule and paste-in wording for flatness, bonding, finish and sourcing.

Factsheet TL-JOI-54 v0.1 (PDF)